Not just another motor
monitoring system

Prevent equipment issues specific to your industry and environment.

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Transforming factory operations made simple and scalable

Pre-built non-invasive solution across rotating equipment

Electric current signature analysis (ESA) for motors and transmission.
Detect root-causes like bearing, shaft misalignment, cracked gears and more.
Ease of installation with meter in current supply panel, no sensors on equipment.

Custom models for industry specific issues

Extend models using custom data to solveindustry specific problems.
Models extended to unique componentslike blades, screw/barrels.

The proof is in the accuracy

Gen AI transformers and self-learningmodels for prediction accuracy.
Zolnoi AI benchmarked against otherAI approaches for common equipments,and 10-50% more accurate.

Monitoring across varying
ambient conditions

Electric current signature analysis reduces
risks and costs of sensors to handle harsh, inaccessible or hazardous environments.
Great fit for submerged, hazardous, high
temperature or high humidity environments.

Features you can’t deny

Equipment Heath Score

Zolnoi’s proprietary health index gives a simple view of which equipments need attention or are trending towards needing attention soon.

Alert Workflow

Assign issues and track lifecycle from detection to investigation and closure by the maintenance team easing tracking.

Continuous learning model

Models keep automatically refining predictions with on-going increase in data and information on maintenance activities

Protect from electrical faults

Get alerted for issues related to downtime, energy waste, production speed, repetitive failures. The right people are always notified to give you peace of mind

All the A’s for your Q’s

Everything you need to know about the product

Still have a question?

Can’t find the answer you’re looking for?

Is energy data the only source for our FactoryOps solution?

That is the main source of data for us to determine utilization of equipments, and in some cases even cycle time and parts. End of the day we ensure the right and accurate data capture for determining cycle counts and cycle time for your operations.

What about Asset Health, is that using energy as the only source of data for predicting asset health?

We have off-the-shelf solution for motor and gear box monitoring using energy signature analysis (ESA). But we also look at other data points, as needed. Our CTO has a Ph.D in AI for predicting remaining useful life, and the our platform delivers a high level of accuracy

How can energy data be used for predicting health of anything beyond a motor, like a gear box?

Energy Signature Analysis can be successfully used for predicting issues in the motor and transmission drive. Our CTO, Sivam who has a Ph.D in this area will be glad to get onto a call to discuss your asset reliability issues and advise a good way forward.

Is FactoryOps suitable only for old equipments?

No. While it is true that FactoryOps is particularly useful where equipments do not have any PLC but we have customers also with modern equipments but wanting the benefit of 1X infrastructure (energy meter) and 3X benefit across production, asset health and energy. Contact us if you are curious, and we can discuss use cases of how this is helping enterprises and might still be a good fit for you.

Do you do energy audit? How will I know what ROI I can expect by way of Energy Savings?

Yes through our partners, we can get a Energy Audit conducted. The findings will cover both digital and non-digital opportunities for driving energy savings. By linking benefit areas to the platform you will roll-out you can have a clear business case for investment.

Do you only provide software and not the hardware?

Zolnoi offers an end to end solution, off the shelf industry leading hardware deployed at your site, and then a cloud-based platform. We optimize your upfront investment by using your plant’s existing energy meters where possible.

How can I be assured of reliability of the platform? Data loss was an issue we faced in previous attempts to roll out such systems?

Firstly the infrastructure both at site and cloud is resilient to manage for network issues at remote factories, including dual SIM coverage, Wifi/Ethernet facility, and storage on gateway if network drops temporarily ensuring that there is no data loss. Combine that with warranty for hardware, guaranteed uptime for service, data security you can be sure of a reliable service.

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